Ungasinciphisa Kanjani Isikhathi Somjikelezo emshinini we-CNC?

Ukunciphisa isikhathi somjikelezo ezinhlelweni Zokulawula Izinombolo Zekhompiyutha kudinga indlela enezinhlangothi eziningi ehlanganisa ukuhlela okuhlakaniphile, ukusebenzisa amathuluzi okuphumelelayo, kanye nokwenza kahle kwenqubo yamasu. Izindlela eziphumelela kakhulu zibandakanya ukusebenzisa ukuhlanganiswa kwesoftware ye-CAD ethuthukisiwe, ukukhetha imingcele yokusika efanelekile yezinto ezithile, nokusebenzisa izinhlelo zokubamba iziqeshana zokusebenza ezizenzakalelayo. Okwesimanje Ukufakwa kwe-CNC ifinyelela ukonga isikhathi ngokumangalisayo ngokwenziwa kwendlela yamathuluzi ethuthukisiwe, izinguquko ezincishisiwe zokusethwa, namasu ahlakaniphile okususa izinto. Izici ezibalulekile zibandakanya ukunciphisa ukunyakaza okunganqamuki, ukwandisa ukusetshenziswa kwe-spindle, kanye nokuqeda izingqinamba ekuhambeni komsebenzi wokukhiqiza. Isivinini esiphumelelayo sokunciphisa isikhathi somjikelezo silinganisa ibhalansi ngokunemba, okuqinisekisa ukuthi izindinganiso zekhwalithi zihlala zingenaphutha kuyilapho kufinyelela izikhathi zokushintsha ngokushesha. Ochwepheshe bokukhiqiza bangazuza izinzuzo ezinkulu zokukhiqiza ngokugxila ekuthuthukisweni okuhlelekile kulo lonke uhlelo, ukusebenzisa amathuluzi, nezinqubo zokusebenza komshini.

Ukukhetha Okubalulekile kanye Nokuthuthukisa Ipharamitha Yokusika

Ukuqonda Izici Zokusika Ezithize

Izinto ezisetshenziswayo ezahlukahlukene zidinga izindlela ezihlukile zokuthola ukuncipha kwesikhathi somjikelezo. Izinto zepulasitiki ezifana ne-ABS, i-PMMA, ne-POM zinikeza izinzuzo ezihlukile kumishini ye-CNC ngenxa yamandla azo aphansi wokusika kanye nokuncipha kokukhiqizwa kokushisa. Lezi zici zinika amandla ama-feedrates aphezulu kanye nesivinini sokuphotha uma kuqhathaniswa nozakwabo bensimbi. Ama-polymer athuthukile njenge-PEEK ne-PTFE adinga amapharamitha okusika akhethekile kodwa aklomelise ukuphathwa ngendlela efanele ngokuqedwa kahle kwendawo kanye nokusebenza okuncane okuncane.

Izinto zensimbi zinikeza izinselele ezihlukahlukene ezithinta ngokuqondile ukulungiselelwa kwesikhathi somjikelezo. Ama-alloys e-aluminium ahlinzeka ngokusebenza okuhle kakhulu ngamazinga aphezulu okususwa kwezinto, okuwenza alungele ukusetshenziswa kwe-prototyping esheshayo. Insimbi engagqwali nensimbi yamathuluzi idinga amapharamitha aqinile kodwa izuza kumasu okupholisa athuthukisiwe kanye nokukhetha kwamathuluzi okufanele. Izinto ezenziwe ngokwezifiso ezifana ne-PA GF30 ne-PPS30 zidinga ulwazi olukhethekile ukuze kuzuzwe imingcele yokusika ephumelelayo kuyilapho kugcinwa ingxenye yekhwalithi.

Ubudlelwano phakathi kwezakhiwo zezinto ezibonakalayo namapharamitha wokusika kuba semqoka lapho kulungiswa izikhathi zomjikelezo. Izinto ezithambile zivumela amasu okusika anolaka anamazinga aphezulu okuphakelayo, kuyilapho izinto eziqinile zizuza ngokukhuphuka kwesivinini sokuphotha ngokuhlanganyela okuphakelayo okumaphakathi. Ukuqonda lobu budlelwano kuvumela abahleli bezinhlelo ukuthi bakhethe amapharamitha alungile akhulisa amanani okususwa kwezinto ngaphandle kokufaka engozini impilo yamathuluzi noma ikhwalithi yendawo.

Advanced Cutting Ipharamitha Strategies

Imingcele yokusika eguquguqukayo imelela indlela eyinkimbinkimbi yokwenza umjikelezo wesikhathi ulungise izimo zokusika ngokusekelwe ekubandakanyekeni kwezinto ezibonakalayo ngesikhathi sangempela. Lawa masistimu ahlakaniphile aqapha amandla okusika futhi aguqule ngokuzenzakalelayo ama-feedrates ukuze agcine ama-chip amaningi kuwo wonke amajiyometri ayinkimbinkimbi. Ubuchwepheshe buzuzisa ikakhulukazi izingxenye ezinobukhulu obuhlukahlukene bezindonga nezingxenye zempahla.

Amasu okugaya i-Trochoidal anika amandla ukususwa kwezinto ezinolaka ezinhlelweni eziyinselele ngokugcina ama-engeli wokubandakanya wamathuluzi angashintshi. Le ndlela inciphisa amandla okusika ngenkathi inika amandla amanani aphezulu okususwa kwempahla uma kuqhathaniswa nemisebenzi evamile yokufaka. Le nqubo ibonakala iphumelela ngokukhethekile lapho kwenziwa amaphakethe ajulile kanye nezimbotshana eziyinkimbinkimbi kukho kokubili izinto zepulasitiki nezensimbi.

Amasu aphezulu wokugoqa ku Ukufakwa kwe-CNC gxila ekukhishweni okuphezulu kakhulu ngesikhathi sokusebenza kokuqala, okushiya isitokwe esincane sokuqeda amaphasi. Lezi zindlela zisebenzisa amathuluzi akhethekile nezindlela zamathuluzi ezilungiselelwe ukususa izinto eziningi ngokushesha. Isu linciphisa sonke isikhathi somjikelezo ngokunciphisa isikhathi esichithwa emisebenzini yokuqeda ukunemba.

Ukuhlanganiswa Kwe-Surface Finish

Izidingo zokuqeda okungaphezulu zithinta kakhulu amasu okusebenzisa isikhathi somjikelezo. Izingxenye ezidinga ukuqedwa kokuthi "njengomshini" zingasebenzisa imingcele yokusika enolaka njengoba imisebenzi yesibili ingadingeki. Le ndlela izuzisa ikakhulukazi izingxenye zangaphakathi nezingxenye zokusebenza lapho ukubonakala kungokwesibili ekusebenzeni. Izindlela zamathuluzi ezinhle nezilinganayo zifaka isandla kwikhwalithi ephezulu eyamukelekayo kuyilapho kugcinwa ukukhiqiza okuphezulu.

Izingxenye ezihloselwe ukumbozwa ngempushana noma ukupendiwa zingamukela ukuqedwa komshini okunzima kakhulu njengoba izinqubo ezilandelayo zizovala ukungapheleli okuncane kwendawo. Lolu lwazi luvumela abahleli bohlelo ukuthi bathuthukise amapharamitha wokusika ngesivinini kunekhwalithi ephezulu. Le ndlela inciphisa isikhathi somjikelezo ngenkathi iqinisekisa ukuthi ukubukeka kwengxenye yokugcina kuhlangabezana nezicaciso ngemva kokuqeda imisebenzi.

Izinhlelo zokusebenza ezinembayo ezidinga ukuqedwa kwendawo ephakeme kakhulu ziyazuza ekuthuthukisweni kwamasu okuqeda. Amaphasi amaningi okuqeda ukukhanya anemingcele ethuthukisiwe ngokuvamile afakazela ukusebenza kahle kunokusikeka okukodwa okusindayo. Le ndlela igcina ikhwalithi ephezulu kuyilapho inciphisa inhlawulo yesikhathi ehlobene nezidingo zokuqedela ezinembe kakhulu.

I-Automation kanye nokugeleza komsebenzi

I-Automated Material Handling Systems

Amasistimu okulayisha nokulayisha ama-workpiece azenzakalelayo anciphisa kakhulu isikhathi esingakhiqizi emisebenzini ye-CNC. Amasistimu e-pallet esimanje anika amandla ukwenziwa kwemishini okuqhubekayo ngokuvumela opharetha ukuthi balungise izingcezu zokusebenza ezilandelayo ngenkathi imisebenzi yamanje iqhubeka. Lezi zinhlelo zibonakala zibalulekile kakhulu ekukhiqizeni i-prototype lapho izinguquko ezivamile zingaphazamisa ukugeleza kokukhiqiza.

Ukuphatha impahla yerobhothi kuhlanganisa ngaphandle komthungo nezinhlelo ze-CNC ukuze kunikeze indawo engaguquki yokuma kanye nezikhathi ezincishisiwe zokusetha. Amarobhothi athuthukile angenza umumo wezingxenye eziyinkimbinkimbi nemisebenzi yokulayisha impahla ngesivinini esikhulu nokuphindaphinda kunezindlela ezenziwa ngesandla. Ukuhlanganiswa kuqeda iphutha lomuntu ngenkathi kuvumela ukusebenza okungagadiwe phakathi nokuqhutshwa kokukhiqiza okunwetshiwe.

Ama-bar feeding systems azenzela ngokuzenzakalelayo ukuphathwa kwempahla yesitoko Ukufakwa kwe-CNC ukuguqula ukusebenza, ukususa ukuphazamiseka kokulayisha okwenziwa ngesandla. Lawa masistimu agcina ukuma kwempahla okungaguquki ngenkathi evumela amandla okukhiqiza okucisha izibani. Ubuchwepheshe buzuzisa ikakhulukazi izingxenye zobubanzi obuncane futhi ukukhiqizwa okude kusebenza lapho isikhathi sokuphatha izinto siba sibalulekile.

Izindlela Zokunciphisa Isethaphu

Amasistimu okulungisa asezingeni anciphisa ubunkimbinkimbi bokusetha futhi anike amandla izinguquko zokumisa ngokushesha phakathi kwezingxenye ezihlukene zejometri. Izingxenye zokubamba ze-modular zinikeza ukuguquguquka ngenkathi zigcina amaphuzu ereferensi angaguquki kuyo yonke imisebenzi eminingi. Lawa masistimu asusa izidingo zokulungisa ngokwezifiso futhi anciphisa isikhathi sokusetha se-prototype kanye nezinhlelo zokusebenza zokukhiqiza ezinevolumu ephansi.

Amasistimu amathuluzi okushintsha ngokushesha anciphisa izinhlawulo zokushintsha kwamathuluzi ngesikhathi sokusebenza okuyinkimbinkimbi. Abaphathi bamathuluzi besimanje abanokusebenzelana okujwayelekile banika amandla ukushintshana kwamathuluzi okusheshayo ngaphandle kokuphazamisa ukunemba noma ukuqina. Le ndlela inciphisa izithiyo zokuhlela ngenkathi ivumela imisebenzi eyinkimbinkimbi ngaphandle kwesikhathi esingeziwe esingakhiqizi.

Ukusetha imibhalo nokumiswa kuqinisekisa izinqubo ezingaguquki kubo bonke opharetha abaningi nemishini. Amashidi okusetha anemininingwane anereferensi ebonakalayo anciphisa isikhathi sokusetha kuyilapho ethuthukisa ukuphindaphinda. Izinqubo ezisezingeni zisusa ukuhlukahluka futhi zinike amandla ukusebenza kwesikhathi somjikelezo ongabikezelwa kuzo zonke izimo zokukhiqiza ezihlukene.

Amasu Okuhlanganiswa Kokuhamba komsebenzi

Ukulungiswa kweqoqo kuhlanganisa imisebenzi efanayo nezinto zokwakha ukuze kuncishiswe izinguquko zokusetha nokukhulisa ukusebenza kahle kokukhiqiza. Ukulandelana komsebenzi kwamasu kunciphisa isikhathi sokumisa kabusha umshini kuyilapho kugcinwa izimo zokusika ezifanele. Le ndlela izuzisa ikakhulukazi izitolo eziphatha ama-oda amancane amaningi anezidingo zezinto ezihlukene.

Izindlela zobunjiniyela obufanayo zihlanganisa ingxenye yedizayini nokucatshangelwa kokukhiqiza ukuze kuthuthukiswe kokubili ukusebenza nokukhiqiza. Ukusebenzisana kwangaphambi kwesikhathi phakathi kwamaqembu aklamayo nabakhiqizi kukhomba amathuba okunciphisa isikhathi somjikelezo phakathi nesigaba sokuklama. Le ndlela yokusebenza iqeda ukuguqulwa kwemiklamo ebizayo kanye nezinselele zokukhiqiza.

Amasistimu wokushejula wesikhathi sangempela alungiselela ukusetshenziswa komshini ngokunikeza amandla imisebenzi ngokusekelwe ekutholakaleni komshini kwamanje kanye nezidingo zokusetha. Lawa masistimu ahlakaniphile acabangela ukutholakala kwezinto ezibonakalayo, izidingo zamathuluzi, namashejuli okulethwa kwawo ukuze kukhuliswe ukusebenza kahle kwezitolo. Ubuchwepheshe bunciphisa isikhathi sokungenzi lutho ngenkathi kuqinisekiswa ukuthi izibopho zokulethwa ziyagcinwa.

Ukuhlanganiswa Kwezobuchwepheshe kanye Nokuqapha Ukusebenza

I-Advanced CNC Control Technologies

Modern Ukufakwa kwe-CNC amasistimu okulawula ahlanganisa ama-algorithms ayinkimbinkimbi athuthukisa ukusebenza komshini ngesikhathi sangempela. Ukusebenza okuthuthukisiwe kokubheka phambili kunika amandla indlela yamathuluzi eshelelayo ngokuhlaziya ukunyakaza okuzayo nokuthuthukisa amaphrofayili wokusheshisa. Lezi zinhlelo zehlisa isikhathi somjikelezo ngokugcina isivinini esimaphakathi sokusika ngamajiyometri ayinkimbinkimbi.

Amasistimu okulawula okuguquguqukayo alungisa ngokuzenzakalelayo amapharamitha okusika ngokusekelwe kuzimo zesikhathi sangempela njengokuguga kwamathuluzi, ukuhluka kokuqina kwempahla, nemiphumela yokushisa. Lezi zinhlelo ezihlakaniphile zigcina izimo zokusika ezilungile kuyo yonke inqubo yemishini ngaphandle kokudinga ukungenelela komsebenzisi. Ubuchwepheshe bubonakala bubalulekile ekusebenzeni okude kokukhiqiza nokusebenza okungagadiwe.

Amasistimu wokuxhumanisa ama-axis amaningi aqinisekisa ukuvumelanisa okulungile phakathi kwawo wonke ama-eksisi omshini, ukunciphisa izikhathi zoshintsho nokuthuthukisa ikhwalithi yokuqeda indawo. Ama-algorithms wokuhumusha athuthukile adala amaphrofayili anyakazayo anciphisa ukudlidliza komshini futhi anike amandla isivinini sokusika esiphezulu. Lawa masistimu azuzisa ikakhulukazi imisebenzi yokusika ye-3D eyinkimbinkimbi edinga ukusebenzisana okunembayo phakathi kwama-eksisi amaningi.

Ukuqapha Ukusebenza Kwesikhathi Sangempela

Izinhlelo zokuqapha ukudlidliza zinikeza impendulo esheshayo ngezimo zokusika nokusebenza kwamathuluzi. Lawa masistimu athola ukuguga kwamathuluzi, ukuxoxa, nezinye izimo ezingakhawulela imingcele yokusika noma zonakalise ingxenye yekhwalithi. Ukuqapha kwesikhathi sangempela kunika amandla ukuthuthukiswa kwepharamitha ngokushesha kunokuncika kuzilungiselelo ezilondolozayo ezidela umkhiqizo.

Amandla okuqapha alandelela umthwalo we-spindle futhi alungise ngokuzenzakalelayo ama- feed ukuze kugcinwe izimo zokusika ezilungile. Lawa masistimu avimbela ukugcwala kwamathuluzi ngenkathi ekhulisa amanani okususwa kwezinto. Ukuqapha ukulayisha kufakazela ukuthi kubaluleke kakhulu emisebenzini engenamuntu lapho impendulo yesisebenzisi esisheshayo ingatholakali.

Amasistimu okuqapha okushisayo alandelela izingxenye zomshini ezibalulekile kanye nezindawo zokusika ukuvimbela izinkinga ezihlobene nokushisa ezinganweba izikhathi zomjikelezo. Impendulo yezinga lokushisa lesikhathi sangempela inika amandla ukulungiswa kwepharamitha okuzenzakalelayo ukuze kugcinwe izimo zokusika ezilungile. Ubuchwepheshe buvimbela amaphutha ashisayo angadinga ukusetshenzwa kabusha okumba eqolo.

Ukuhlanganiswa Kokugcinwa Kwezibikezelo

Izinkundla zokuhlaziya idatha ziqoqa futhi zihlaziye idatha yokusebenza komshini ukuze zihlonze amathrendi futhi zibikezele izidingo zokunakekela. Lawa masistimu anika amandla ukushejula kokulungisa okusebenzayo okuvimbela ukuphuka okungalindelekile nokuphazamiseka kokukhiqiza. Ukunakekela okuqagelayo kunciphisa ingcuphe yokwehliswa kwesikhathi esengeziwe okungacekela phansi amashejuli okukhiqiza.

Amasistimu okuqapha impilo yamathuluzi alandelela ukusebenza kwethuluzi lokusika futhi abikezele izidingo zokushintshwa ngaphambi kokuthi kwenzeke ukwehluleka. Lawa masistimu athuthukisa ukuhlela ushintsho lwamathuluzi ukuze kuncishiswe iziphazamiso zokukhiqiza kuyilapho kukhulisa ukusetshenziswa kwamathuluzi. Ubuchwepheshe bunciphisa izidingo ze-inventory ngenkathi kuqinisekisa ukuthi amathuluzi ayashintshwa ngezikhathi ezifanele.

Amasistimu okuqapha impilo yomshini alandelela izingxenye ezibalulekile ezifana nama-spindle, amadrayivu, namasistimu okuqondisa ukuze ahlonze izinkinga ezingaba khona ngaphambi kokuba zibe nomthelela ekukhiqizeni. Amasistimu okuxwayisa kusenesikhathi anika amandla ukunakekelwa okuhleliwe ngesikhathi sokuphumula esihleliwe kunokulungisa okuphuthumayo phakathi namahora okukhiqiza. Le ndlela igcina ukusebenza kwesikhathi somjikelezo ongaguquki ngenkathi yehlisa izindleko zokulungisa.

Isiphetho

Ukwehliswa kwesikhathi somjikelezo okusebenzayo kumashini we-CNC kudinga isu eliphelele elihlanganisa ukulungiselelwa kwezinto ezibonakalayo, ukugeleza komsebenzi okuzenzakalelayo, nokuhlanganiswa kobuchwepheshe obuthuthukile. Ukuqonda izici zokusika eziqondene nezinto ezithile kunika amandla ukukhetha okuhle kwepharamitha, kuyilapho amasistimu azenzakalelayo ehlisa isikhathi esingakhiqizi. Ubuchwepheshe besimanje bokulawula kanye nezinhlelo zokuqapha ngesikhathi sangempela zinikeza ubuhlakani obudingekayo ukuze kusetshenziswe ngokugcwele. Ukugcinwa kokuqagela kuqinisekisa ukusebenza okungaguquki ngaphandle kokuphazamiseka okungalindelekile. Impumelelo idinga ukulinganisa amasu amaningi okuthuthukisa kuyilapho kugcinwa amazinga ekhwalithi. Ukutshalwa kwezimali ekuncishisweni okuphelele kwesikhathi somjikelezo kuletha imbuyiselo enkulu ngokukhuphuka kokukhiqiza, izindleko ezincishisiwe, nokuncintisana okuthuthukisiwe ezimakethe zokukhiqiza ezifunayo.

Lungiselela i-CNC Machining Speed nge-Precision Solutions | BOEN

I-BOEN ihamba phambili ekuletheni ngokushesha Ukufakwa kwe-CNC izixazululo ezandisa ukukhiqiza ngaphandle kokudela ukunemba. Ubuchwepheshe bethu obuphelele bezinto ezibonakalayo buhlanganisa amapulasitiki nezinsimbi ezithuthukisiwe, okuvumela amasu okusika alungiselelwe ukusetshenziswa okuhlukahlukene. Ukuhlanganisa ukugeleza komsebenzi okuzenzakalelayo nokulawulwa kwenqubo okukhaliphile, i-BOEN ifinyelela izikhathi ezihlukile zokushintsha ama-prototypes nokukhiqizwa kwevolumu ephansi. Amandla ethu okukhiqiza ahlanganisiwe afaka amathuluzi asheshayo kanye nezinsizakalo zokuqedela ezikhethekile kuyo yonke imikhakha yezimoto, i-aerospace, medical, kanye ne-electronics. Xhumana nathi ku contact@boenrapid.com ukuze uthuthukise ukusebenza kahle kwakho kokukhiqiza.

Okubhekwayo

UBrown, u-TK, u-Wilson, MR "Amasu Okuthuthukisa Okubalulekile Ezikhathi Ezincishisiwe Zomjikelezo we-CNC." Ijenali Yezobuchwepheshe Zokukhiqiza Okuthuthukile, Umq. 48, No. 2, 2023, amakhasi 112-129.

UDavis, SL, et al. "Izinhlelo Zokusebenza Ezizenzakalelayo kanye Nomthelela Wazo Ekusebenzeni Kakuhle Kwezokukhiqiza." Unjiniyela Wezinhlelo Zokukhiqiza, Umq. 35, 2023, amakhasi 67-84.

I-Zhang, QH, Miller, JP "Izinhlelo Zokulawula Okuguquguqukayo Zesikhathi Sangempela Ekusebenzeni Kwesimanje Kwe-CNC." Ijenali Yamazwe Ngamazwe Yamathuluzi Omshini Nokukhiqiza, Umq. 189, 2023, amakhasi 203-220.

U-Garcia, RA "Amasu Okugcina Okuqagelayo Okuthuthukisa Ithuluzi Lomshini we-CNC." Maintenance Technology International, Vol. 24, No. 4, 2023, amakhasi 34-51.

UJohnson, KL, Thompson, AW "Ukuhlanganiswa kokuhamba komsebenzi kanye nokuncishiswa kokusetha endaweni yokukhiqiza." Ucwaningo Lokuphathwa Kwemisebenzi, Umq. 16, 2023, amakhasi 145-162.

U-Lee, HJ, Anderson, PM "Amasu Wendlela Yamathuluzi Athuthukile Okususwa Kwezinto Ezisebenza Kakhulu." Isayensi Yezobunjiniyela Bokukhiqiza, Umq. 142, 2023, amakhasi 89-106.